Custom Gear Manufacturer

Custom Gears and Shafts for Industrial Drive Systems

Belon Gear manufactures custom bevel, cylindrical and worm gearing together with machined shafts for gearboxes, reducers, transmissions and industrial machinery. Choose a product family below, or send the drawing and operating data so the gear type, manufacturing route, material, heat treatment, accuracy and inspection requirements can be reviewed together.

  • Made to customer drawings or samples
  • Bevel, cylindrical, worm gearing and shafts
  • Cut, lapped, ground and hard-finished routes
  • Specification-based heat treatment and inspection

Browse Products by Gear Family

Each family below leads to its own category hub, where subcategories, selection guidance, manufacturing options and listed products are grouped. Use the family page for commercial evaluation and the subcategory page for a specific tooth form or manufacturing route.

Bevel Gears

Straight, spiral, hypoid, zerol and miter gearing for intersecting and offset shaft arrangements, including Gleason lapped, Gleason ground and Klingelnberg routes.

View bevel gears →

Worm Gears

Worm shafts, worm wheels, matched worm sets and screw-jack drives for right-angle reduction, positioning and motion control.

View worm gears →

Shafts

Gear shafts, spline shafts, hollow shafts and transmission shafts machined as functional components with their own datums, fits and runout requirements.

View shafts →

All product subcategories

 

How to Choose the Right Gear Family

Start from the shaft arrangement and the required ratio, then confirm the tooth form, material, heat treatment, accuracy grade, backlash and duty cycle. Final geometry and rating should be checked against the complete operating data.

Product familyShaft arrangement and motionTypical selection reasonKey specification inputsCategory
Cylindrical gear Parallel shafts with spur, helical or internal teeth Efficient, robust power transmission where the shafts stay parallel Module or DP, tooth counts, helix angle and hand, face width, accuracy grade, backlash, duty cycle. Cylindrical gears
Bevel gear Intersecting shafts, usually 90 degrees; straight, spiral, hypoid or zerol teeth Right-angle power transmission with high load capacity and controlled noise Shaft angle and offset, pitch-cone data, spiral angle and hand, mounting distance, backlash, tooth contact. Bevel gears
Worm gear Non-intersecting right-angle shafts; worm drives the wheel High single-stage reduction, compact layout and self-locking options Ratio, centre distance, number of starts, lead angle, efficiency, lubrication and thermal duty. Worm gears
Shaft Rotating member carrying gear teeth, splines and bearing seats Support and torque transfer through one functional component Geometry, gear or spline data, bearing and seal fits, material, straightness, runout and datums. Shafts

Custom Gear Manufacturing Options

Manufacturing route, material and inspection plan are selected together with the gear geometry. Provide the drawing and operating data so the process chain, heat treatment and acceptance criteria can be confirmed before production.

Manufacturing route

Cut, lapped, ground or hard-finished gearing, selected by gear type, accuracy target and order quantity.

Material and heat treatment

Case-hardening and through-hardening steels, stainless grades, bronze wheel materials and other specified materials with the required treatment.

Accuracy and inspection

DIN, AGMA or ISO accuracy grades with defined backlash, runout and tooth-contact acceptance, plus dimensional, material and heat-treatment reports.

Order basis

Drawing-based or sample-based manufacture, from prototype and replacement parts through repeat production.

Applications

Gearing from these families is selected where torque, speed, accuracy, packaging and service life determine the drive design.

  • Industrial gearboxes and reducers
  • Agricultural machinery and tractor drives
  • Mining, crushing and heavy equipment
  • Automotive and commercial vehicle drivetrains
  • Robotics and automation
  • Marine and offshore equipment
  • Energy and power transmission
  • Machine tools and production equipment

Explore all applications →

Frequently Asked Questions

What products can Belon Gear manufacture?

The product range covers bevel gears, cylindrical gears, worm gearing and machined shafts. The bevel and cylindrical families include parallel-axis and intersecting-axis gearing, while the shaft family covers gear shafts, spline shafts, hollow shafts and transmission shafts.

How do I choose between bevel, cylindrical and worm gears?

Start from the shaft arrangement. Parallel shafts suit cylindrical gearing, intersecting shafts usually suit bevel gearing, and right-angle layouts that need high single-stage reduction suit worm gearing. Ratio, duty, noise, efficiency and available space decide the final choice.

Can you manufacture to our drawings or samples?

Yes. Manufacture is drawing-based or sample-based, and reverse engineering from a sample or a matched centre distance can be reviewed when original drawings are not available.

What information is needed for a quotation?

Send the drawing or sample data with module or diametral pitch, tooth counts, material, heat treatment, accuracy grade, backlash, mounting and interface dimensions, operating load and speed, quantity and inspection requirements.

Which accuracy grades and standards do you work to?

Gears are manufactured and inspected to the grade specified on the drawing, using DIN, AGMA or ISO grades. Inspection documents can include dimensional, runout, backlash, tooth-contact, material and heat-treatment reports.

Send a Drawing or Application Data for Review

Provide the drawing, gear data and operating conditions so the right product family, manufacturing route and inspection plan can be confirmed.

Contact Belon Gear